甲醛釋放量檢測氣候箱
The Climate Test Chamber for Formaldehyde Tests
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我司的甲醛釋放量氣候箱主要根據國標GB18580-2017、國際標準ASTMD6007-2、EN717-1、以及ISO16000-9等開發的第二代甲醛釋放量檢測氣候箱,專用于家具板材等產品中甲醛釋放量項目。設備采用多項新技術,**性、可靠性等方面達到了國際同類設備水平,被廣泛應用于家具和板材等行業。
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?????According to the national standard GB18580-2017, the international standard ASTMD6007-2, EN717-1 and ISO16000-9, we developed the second generation test chamber for formaldehyde tests. It is dedicated to the detection of formaldehyde emissions in furniture industry. Its advanced nature, reliability and other aspects have reached the international level of similar equipment,?and it?is widely used in furniture and building materials other industries.

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特點描述Features:
●實驗艙可供充分排放
Almost emission free test space container
●干濕氣路分開控制,通過電磁閥切換控制艙內濕度
Humidity control?by the solenoid valve?switching
●西門子7寸彩色觸摸屏
SIEMENS 7 inch color touch screen
●高可靠性的西門子 PLC控制系統和監視系統
Highly efficient PLC control and monitoring system
●便于維護的設計
Maintenance-friendly design?
型號Type:YY-1000
◆Climate Test Chamber YY-1000 for Formaldehyde Tests according to?the national standard GB18580-2017, the international standard ASTMD6007-2, EN717-1 and ISO16000-9
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測試艙體積 Test space volume | 1000L±2% |
測試艙空間尺寸 Dimensions test space | W980mm*D920mm*H1100mm |
溫度范圍 Temperature range | +20℃?to +40℃,高溫清洗50℃ |
溫度波動范圍 Temperature deviation in time | ±0.5K |
濕度范圍 Humidity range | 30 % r. h. to 80 % r. h. |
濕度波動范圍 Humidity?deviation in time | ±2% R.H.?(at 20-30℃) |
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◆技術參數?TECHNICAL DATA
安裝與操作數據Data for installation and operation
外形尺寸 External dimensions | 1.2m(寬)*1.55m(深)*2.01m(高) W1.2m*D1.55m*H2.01m |
重量 Weight | 接近600Kg approx.?600Kg |
噪聲等級 Noise pressure level | 離設備1米處測量,無遮攔情況下<65db(A) Less than 65 dB(A) measured in 1 m distance from the front at free field measurement |
電磁兼容性測試 EMC test | 符合EN 61000-6-4:2001 According to EN 61000-6-4: 2001 |
抗干擾性 Interference immunity | 符合EN 61000-6-2:2001 According to EN 61000-6-2: 2001 |
電路連接 Electrical connection | 額定電壓nominal voltage:AC 380V±10% ?50Hz 額定功率nominal power:approx. 3.5KW 額定電流nominal current:approx. 16A 連接電纜connect cable:根據現場提供supplied on-site 用戶現場保險絲保護:30A slow blow ? use protection provided by the |
安裝條件 Installation conditions | 設備需要安裝在標準空間內,安裝存儲的最高溫度為+35℃ The equipment is designed for installation in normal rooms. The max. permissible ambient temperature for storage?and installation is +35℃. |
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◆結構原理圖Structure sketch
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▲設計Design
外觀 Finish | ·高強度的粉末涂層 Resistant powder coating ·顏色為灰和白 Color:gray and white |
艙體材料 Test chamber material | ·外壁材料:0.8mm冷軋鋼板 Outer wall material: cold-rolled steel, 0.8mm ·內壁材料:2.0mmSUS304不銹鋼材質 Inner wall material: stainless steel, sus304, 2.0mm ·電解拋光法,粗糙度0.5um Electropolished, roughness Rz = 0.5 μm ·保溫材料:Insulation material: polyurethane foam and glass fiber cotton, thickness 100mm ·氣路管道材料:高溫狀態下氮氣清洗后的金屬銅管 Gas pipeline material: copper pipe after nitrogen cleaning in high temperature state ·密封材料:氟橡膠、聚四氟乙烯等 Sealing material: Fluororubber, PTFE etc |
艙體容積 Test chamber volume | 1000L±2% |
測試艙實際尺寸 Dimensions test space | W980mm*D920mm*H1100mm |
密封性 Tightness | ·靜態試驗:在1000 Pa 情況下,泄漏率< 0.5%試驗容積/分 Static tests: leakage rate < 0.5% test space volume per minute ·動態試驗:在每小時0.5倍空氣交換率下,泄漏率<5?%載氣流量 Dynamic tests: leakage rate < 5?% of carrier gas mass flow at 0.5 air exchange per hour |
中心點風速 wind speed of the central point | 0.1-0.3m/s |
背景濃度 Background emission | 甲醛Formaldehyde≤6ug/m3 |
工作室 Test space container | 無縫焊接,表面拋光 Seamless welding and surface polishing |
門和觀察窗 Doors and windows | ·單開門:緊固門的鉸鏈隱藏,可單手操作 Single door: hinge hidden, one hand operation, ·門鎖:手動控制,雙緊固點 Lock: manual control, double fastening point ·觀察窗:直徑140mm Observation window: diameter 140mm |
安裝 Installation | 試驗箱各支撐高度可以調節 Feet separately adjustable in height |
控制系統 Control | 自主開發的微處理器控制和監測系統 Independent research and development of microprocessor control and monitoring system ·圖形化表示設置值和實際值 Graphical representation of set point and actual value ·溫度以℃形式數顯 Digital display of set point and actual value of temperature in℃? ·手動和自動工作模式 Manual and automatic operation ·故障自我診斷 Fault diagnostic system |
控制器 Control unit | 7英寸進口彩色觸摸屏控制器(西門子) 7 inch imported color touchpanel ·圖形 LCD 顯示器 Graphics color LCD-display ·顯示分辨率VGA Display with VGA resolution ·操作由觸摸功能符號執行 Operation by touching function symbols ·菜單引導,文字顯示清晰,有趨勢功能 Menu-guided, clear text display, trend function ·方便編制各個試驗程序 Easy programming of individual test programmes ·密碼保護功能 Password protection ·報警系統給出相關工作時間有關部件的故障信息。 Alarm system, giving information about combined working hours, number of switching events of a particular component and its failures ? |
安全保護系統 Safety protection system | ·工作室:超溫報警保護、超壓保護 Test chamber: over temperature, over pressure protection ·電器:總電源相序和缺相保護、漏電保護、負載電路保護 Electrical compartment:phase sequence and lack of phase protection, electric leakage and overload protection ·加熱器:短路保護、電路系統過載保護、控制系統過載保護、超溫保護 Heater: short and overload protection, control system overload protection, over temperature protection ·制冷壓縮機:過熱、過流、缺油保護 Refrigeration unit: over temperature and overcurrent protection, oil shortage protection ·具有故障報警和指示燈提示功能 With fault alarm and indicator lights function |
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▲濕度控制性能參數Characteristic values for humidity?control
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調節原理 Conditioning principal | ·進氣通過冷干機除濕 Dehumidification by a cold dryer ·干氣和濕氣混合法 Dry and wet gas mixing method ·干濕氣路分開控制,通過電磁閥切換控制艙內濕度 Through the solenoid valve control cabin humidity |
控制模式 Operation modes | P.I.D自動調節 P.I.Dautomatic control |
濕度范圍 Humidity?range | 30%~80% R.H.(at 20-30℃) |
濕度波動度 Humidity?deviation in time | ±2% R.H.?(at 20-30℃) |
溫濕度傳感器 Sensirion | E+E |
·自動補水裝置 Automatic water refill |
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▲供氣單元Gas filling system
壓縮機 Compressor? | GAST無油壓縮機,最大可達6kg壓力 Oilfree, maximum 6kg pressure |
過濾程序 Rinsing procedure | 兩道過濾裝置,活性炭過濾和膜過濾器,保證供氣品質 Two?filter device, activated carbon filtration and membrane filtration, to ensure the quality of gas supply |
質量流量計 Mass flow meter | 采用電子流量計,顯示精度0.5 Glass rotor flowmeter,Display accuracy 0.5 |
空氣置換率 Air displacement rate | 0.2-2次/h |
本底濃度控制 Background concentration control | 甲醛Formaldehyde≤0.006?mg/m3 |
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▲產品結構圖?Product Structure Drawing
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▲設備工作環境 Equipment running environment:
環境條件 Environmental condition:
a) ?溫度: ???? ???Temperature: ? | 15~28℃; |
b) 大氣壓: ???Atmospheric pressure | 86~106kPa; |
c)周圍無強烈振動; | There is no strong vibration around; |
d)周圍無強烈磁場影響; | There is no strong magnetic field around it; |
e)周圍無高濃度有機物釋放源: | There is no high concentration organic release source around |
d)環境甲醛≤0.08?mg/m3 | Formaldehyde≤0.08?mg/m3 |
供電條件 : Power supply condition: | 電壓:220/380V±4%,頻率:50±0.5Hz ,電流:不小于 16A ; Voltage: 220/380V±4%,Frequency: 50±0.5Hz, Current: no less than 16A; |
供水條件: Water supply condition: | 水溫不高于30℃的蒸餾水; Distilled water of no more than 30℃; |
場地要求: Site requirements: | W150cm*D200cm*H250cm; |
總重量: Total weight: | 約600KG; |
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▲生產和安裝調試檢驗標準 Inspection standard of production and installation
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1、GB 18580-2017《室內裝飾裝修材料 人造板及其制品中甲醛釋放限量》
2、ISO 16000-9-2006 建筑產品和家具釋放揮發性有機化合物的測定
3、ASTM D6007-2 Standard Test Method for Determining Formaldehyde Concentration in Air from Wood Products Using a Small Scale Chamber
4、BS EN717-1 Formaldehyde emission by the chamber method
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▲主要配件清單List of main parts
序號 | 配件名稱 | 型號規格 | 品牌 | 數量 |
1 | 彩色觸摸屏 | 7英寸 | 西門子 | 1套 |
2 | PLC及控制器 | 200smart | 西門子 | 1套 |
3 | 溫濕度傳感器 | E+E | 1個 | |
4 | PT100 | 昆侖中大 | 2根 | |
5 | 循環風機 | 5IK120A-S | 天力 | 1個 |
6 | 電氣控制元器件 | 施耐德 | 1套 | |
7 | 電磁閥(常開、常閉) | *** | 1套 | |
8 | 空氣壓縮機 | 370W | GAST | 1個 |
9 | 過濾系統 | 3M | 1套 | |
10 | 制冷壓縮機 | 法國泰康 | 1個 | |
11 | 冷干除濕機 | 毓毅定制 | 1套 | |
12 | 循環水泵 | 德國威樂 | 1套 | |
13 | 膨脹閥 | TX2 | 丹佛斯 | 1套 |
14 | 壓控開關 | KP15 | 丹佛斯 | 1個 |
15 | 風冷冷凝器 | 毓毅定制 | 1個 |
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